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current location:Automatic Hydraulic Molding Machine -> QCM-3000L-1
QCM-3000L-1
I***ODUCE
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System Component Qantity Parameter & Description
1.Feeding System Crusher 1 PC 400Kg/h
Mixer 1 PC 100Kg Capacity
Feeding motor 2 PC
Top hopper 2 PC With magnet.100liter/pc
Grand hopper 2 PC Without magnet.200liter/pc
2.Extrusion System Screw 2 PC Nitrided 38 CrMoAIA138mmX2:L/D=25/1
Screw Barrel 2 PC Nitrided 38 CrMoAIA
Extruder Motor 2 PC
Extra fan to extruder motor 2 PC Lower the motor temperature
Gear box 2 PC 315 Model:ratio=16:1
Extruder heater 12 PC Aluminum.6X2=12pc
Extruder fan 12 PC 6X2=12pc
3.Die Header Accumulator 1 PC Nitrided 38 CrMoAIA ;100kg
Pusher Cylinder 1 PC 600xH450mm
Parison Control Cylinder 1 PC 600xH70mm
Accumulator E-Ruler 1SET Length=500mm
Die Pin Matching product
Extruderheater 8 PC Ceramic
4.Clamping And Mould Clamping Oil Tank 1 PC Steel:capacity=1100Liter
Clamping platen 2 PC Steel:2000x2000x50mm
Clamping Cylinder 1 PC 300xL2100mm
Clamping force1200Kn
Mould Max.mould Size:W1700*H2000mm
Thickness:1100-1600mm
5.Blowing and takinf out Air compressor 1 SET 1.0mpa;2.8m3/min
Pressure vessel 1 PC 5CBM
Blowing Unit 0.5-0.9mpa;2.5m3/min;matching product
Auto arm 1 PC Taking tank out from mould
Working table 1 PC 200X160X50cm around
6.Water Cooling System Water cooling tower 1 SET around 60 ton/hour
Big station cooling unit 1 SET
Small station cooling unit 1 SET
Gear box cooling unit 2 SET
Cooling unit on feeding section 2 SET
Pusher cylinder cooling unit 1 SET
Mould cooling unit 1 SET In mould
Auto arm cooling unit 1 SET
7.Hydraulic System Big station motor 1 PC
Big station oil pump 1 PC Twin pump 41-136
Big station oil valve 1 SET
Small station motor 1 PC
Samll station oil pump 1 PC Single pump19
Small station oil valve 1 SET
Hydraulic oil seal 1 SET
8.Electronic System PLC and touch screen 1 SET Color touch screen,10.4"
Pneumatic Valve 1 SET
Parison Control 1 SET 100Points
Inverter/AC drive 2 PC Matching each extruder motor
Inverter air conditioner 1PC on inverter box
Extruder Temperature Control 12PC Tolerance 1%.matching each heater
Die Heater Temperature Control 8PC Tolerance 1%.matching each heater
Infrared light curtain 1 PR On front side
Electronics 1 SET
9.Power System Crusher motor 1 PC 7.5Kw
Mixer motor 1 PC 1.1Kw
Feeding motor 2 PC 1.1x2=2.2Kw
Extruder motor 2 PC 90x2=180Kw
Extra fan to Extruder motor 2 PC 0.5x2=1.0Kw
Extruder heater 12 PC 5.5x12=66Kw
Extruder fan 12 PC 0.24x12=2.9Kw
Header heater 8 PC 80Kw
Air compressor motor 1 PC 7.5Kw
Auto arm motor 1 PC 1.1Kw
Wter cooling tower motor 1 PC 2.2Kw
Big oil station motor 1 PC 45Kw
Small oil station motor 1 PC 7.5Kw
Tpo frame moving motor 1 PC 2.2Kw
Inverter air conditioner 1 PC 0.7Kw
Other electric parts 1.1Kw
10.Overall Total production line power about 410 kw
Average poer consumotion about 255 kw
Machine size 8.0x6.0x6.5
Machine weight 40Ton
Machine capacity 600Kgs/hour
Product material Hdpe
Product volume&layer 2000-3000Liter;1-2layer
Productivity Around 5-7 pcs/H,65Kg/pc;FYI
Diesel generator subtituted power source
Remark: items with are not included in machine cost. Except for the mould,we suggest customer equip them by themselves.We supply them also if needed.
NO. Component Brand
1 Motor Siemens
2 Hydraulic Pump/Valve Yuken
3 Pneumatic Cylinder/Valve Festo
4 PLC and touch screen Mitsubishi/Siemens
5 Parison Control Moog
6 Temperature Control Pmron
7 Electronics Schneider
8 Inverter/AC drive Siemens
9 Accumulater Electronic Puler Miran

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