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current location:Melting Furnace Series -> Induction Melting Furnace
Induction Melting Furnace

Product Description:

Induction furnace is composed with several components including frequency converter, furnace body and furnace control system. Three-phase SCR power supply is alternating current through the rectifier circuit frequency change to the DC, through the inverter circuit output to a single phase AC and supply to frequency coreless medium frequency induction furnace, and then use electromagnetic induction principle to put work piece to the alternating magnetic field to generate eddy which then match the requirement in melting, quenching and etc.

Induction Furnace Features:

1. Central control circuit board is designed by computer optimization with optimized circuit unit, stable performance in installation, reliable quality and strong anti-jamming.
2. Components are coordinated with a reasonable layout, and convenient to be maintained;
3. Start at zero pressure added on the basis of repeat-start automation function, voltage and current loop circuit in close tracking. The equipment can start and stop smoothly and stably without current impact.
4. The starting signal of the Inverter uses a single signal sensitive trigger circuit to further increase the device's start-up performance, which makes the equipment start up at a successful rate of 100%.
5. Constant power circuit control system, in production with the rapid changes in charging current and voltage regulation in the best setting automatically; without manual adjustment of Inverter cut-off angle.
6. A perfect over-voltage, over current, voltage shortages, water shortages, defaultphase and pressure limit protection system, thereby ensuring the use of equipment reliability and stability;
7. Highly integrated circuit program, commissioning and operation is fast, simple and easy to learn.

Advantages of induction melting furnace:

1. Fast heating speed, less pollution.
The heating principle of induction furnace is electromagnetic induction and the heating temperature is generated due to the workpiece itself, the heating speed of this heating method is very fast, which also has very little oxidation, high heating efficiency and process reproducibility, and the metal surface has little mild bleaching, a slight polishing can restore the brightness of the surface, this effectively acquire constant material properties
2. High degree of automation enables automatic unattended operation, increased labor productivity.
3. Uniform heating, high precision in temperature control.
Heat evenly, ensuring temperature difference between the surface of the workpiece and its core, by the temperature control system can precisely control the temperature to ensure product repeatability.
4. Easy replacement of the furnace body.
Different dimension of the workpiece requires different specifications of furnace body. The furnace body is designed with water and electric quick-change joint so that furnace replacement is simple, fast and convenient.
5. Complete equipment protection
The machine is designed with the protection system of water temperature, water pressure, phase, over voltage, over current, voltage limit / current limit, start over-current, constant current, and the buffer starts to assure a smooth startup, which makes a fast reliable protection, and stable operation.
6. Low energy consumption, no pollution.

Compared with other heating methods, this equipment has the features of high Heating efficiency, and effectively reduces the energy consumption, high labor productivity and non-polluting, which complies with the environmental requirement.

7. Technical Parameter

Description

Model

Rated Capacityt

Rated Power (kw)

Rated Frequency (Hz)

Rated Tem. ()

Melting Ratet/h

Furnace for Iron and Steel melting

GW-0.15-1/100

0.15

100

1000

1600

0.12

GW-0.25-1/160

0.25

160

1000

1600

0.25

GW-0.5-1/250

0.5

250

1000

1600

0.4

GW-1-(0.5-1)/500

1

500

500-1000

1600

0.85

GW-1.5-(0.5-1)/750

1.5

750

500-1000

1600

1.25

GW-2.0-0.5/1000

2.0

1000

500

1600

1.8

GW-3.0-0.5/1500

3.0

1500

500

1600

2.5

GW-5.0-0.5/2000-2500

5.0

2500-3000

500

1600

4.2/5.0

GW-8.0-(0.4-0.5)
/4000-5000

8.0

4000-5000

400-500

1600

6.8-8.5

GW-10-(0.2-0.5)/
5000-6000

10

5000-6000

200-500

1600

8.5-10

GW-15-(0.2-0.3)/8000

15

8000

200-300

1600

13.5

Furnace for aluminum melting

GWL-0.3-1/160

0.3

160

1000

750

0.25

GWL-0.5-1/300

0.5

300

1000

750

0.60

GWL-0.8-1/400

0.8

400

1000

750

0.75

GWL-1-0.5/500

1.0

500

500

750

0.95

GWL-1.5-0.5/800

1.5

800

500

750

1.40

Furnace for Copper elting

GWT-0.5-1/250

0.5

250

1000

1250

0.65

GWT-1-1/500

1.0

500

500

1250

1.20

GWT-1.5-1/800

1.5

800

500

1250

1.8

GWT-3.0-0.5/1200

3.0

1200

500

1250

3.10

Holding furnace with the capacity from 3T to
15T

GWB-3.0-1/350

3.0

350

1000

1450

7(up to 100)

GWB-5.0-0.5/500

5.0

500

500

1450

10(up to 100)

GWB-10-0.5/800

10

800

500

1450

18(up to 100)

GWB-15-0.5/1000

15

1000

200

1450

22(up to 100)


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